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Ultrasound technology in fish and seafood processing: A review of principles, applications and challenges

International Journal of Advanced Biochemistry Research · 2026 · Vol. 10(8) · pp. 624–632

Abstract

Ultrasound technology has emerged as a promising non-thermal processing technology for the fish and seafood industry because of its ability to improve product quality, processing efficiency, and food safety while minimizing thermal damage. This review summarizes the principles, mechanisms, applications, advantages, and limitations of use of ultrasound in seafood processing. The technology primarily works on acoustic cavitation, which generates localized high pressure, temperature, and shear forces that enhance mass transfer, modify tissue structure, and inactivate microorganisms. Recent studies demonstrate that ultrasound significantly improves marination and curing by accelerating salt diffusion, enhances drying process by improving moisture migration, and also helps in efficient extraction of valuable bioactive compounds such as astaxanthin and proteins from seafood by-products. Furthermore, ultrasound-assisted freezing and thawing produce smaller ice crystals, thereby reduces structural damage, and preserve the physicochemical, nutritional, and sensory properties of seafood. Its application in microbial inactivation, emulsification, and quality assessment also contributes in extending the shelf life and development of value-added seafood products. Despite these advantages, challenges including high equipment costs, limited industrial-scale implementation, lack of standardized processing parameters, and potential quality deterioration under excessive treatment remain barriers to commercialization. Overall, ultrasound represents a sustainable and versatile technology with significant potential to modernize fish processing and support the production of safe, high-quality seafood products.

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Introduction

Fish is one of the most nutritious but also most perishable foods. It is rich in protein, essential amino acids, and omega-3 fatty acids, but its high moisture content and active enzymatic and microbial systems spoil it quickly if not processed and preserved properly (Sireesha et al., 2022; Ekonomou & Boziaris, 2021) [27,9] . Traditional preservation methods such as chilling, freezing, drying, salting, and heat treatment remain widely used; however, they may involve certain quality-related trade-offs. In particular, thermal treatments can cause losses of heat-sensitive nutrients and undesirable changes in sensory attributes such as taste and colour (Ravikumar et al., 2017) [22] . This has pushed the seafood industry to look more seriously at non-thermal alternatives. Ultrasound is one of the technologies gaining ground here. It works using sound waves above 20 kHz, applied through a liquid medium (Saklani et al., 2021; Singh et al., 2023) [23] . Depending on the frequency and power used, it's grouped into low-intensity (used mainly for diagnostics/quality checks) and high-intensity or "power" ultrasound, which is what drives the physical and chemical changes useful in processing (Singh et al., 2023). The key mechanism behind these effects is cavitation, tiny bubbles form in the liquid and then collapse violently, creating brief bursts of high pressure, heat, and shear forces at a microscopic level. This is what speeds up mass transfer and breaks down structures in the food (Saklani et al., 2021; Prempeh et al., 2025) [23,18] .

In fish processing specifically, this has translated into several uses pre-treatment before drying, salting and curing, freezing and thawing, and more recently, extraction of bioactive compounds and non-destructive quality checks (Prempeh et al., 2025) [18] . Bai et al., (2023) [2] showed that ultrasound-assisted curing of sea bass improved salt diffusion and gave better texture and flavor than conventional curing. Beyond individual studies like this, ultrasound pre-treatment more broadly tends to shorten processing time and improve physicochemical and sensory quality without hurting nutritional value (Sireesha et al., 2022) [27] . Even so, ultrasound is still not a mainstream tool in commercial fish processing, especially in developing countries. Cost of equipment, lack of standard operating protocols, and difficulty scaling up from lab to industry remain real barriers. This review looks at how ultrasound works, what it's been used for in fish processing so far, and where the gaps are. This review draws on peer-reviewed journal articles retrieved primarily through Google and Google Scholar, using search terms such as "ultrasound," "ultrasonication," "acoustic cavitation," "fish processing," "seafood preservation," and "shrimp," combined with specific application areas including "drying," "extraction," "thawing," "freezing," and "emulsification." Full-text versions of relevant articles were downloaded and reviewed in detail. The literature covered spans mostly 2020-2026, reflecting recent developments in ultrasound-based seafood processing, along with a small number of earlier foundational studies included to explain core mechanisms. In total, this review synthesizes findings from 33 peerreviewed studies covering ultrasound applications in drying, bioactive compound extraction, microbial inactivation, freezing/thawing, and emulsification in fish and seafood processing.

Non-thermal processing technologies in fish processing

Fish spoils quickly because of its high-water content, active enzymes, and vulnerability to microbial growth. Thermal methods like pasteurization and sterilization control this well, but they come at a cost, protein denaturation, lipid oxidation, softer texture, and loss of heat-sensitive nutrients (Zhao et al., 2019; Arumugam et al., 2026) [31,1] . As demand grows for fresh-like, minimally processed seafood, nonthermal processing technologies (NTPTs) have become an active area of research, since they inactivate microbes and enzymes using pressure, electric fields, radiation, or acoustic energy instead of heat, which helps preserve the product's natural quality (Ekonomou & Boziaris, 2021) [9] .

Major non-thermal technologies used in fish processing

• High Hydrostatic Pressure (HHP) applies pressures roughly in the range of 100-600 MPa to inactivate microorganisms and enzymes while keeping sensory and nutritional quality largely intact. It's already used commercially for shellfish shucking, extending shelf life, and controlling pathogens (Ekonomou & Boziaris, 2021) [9] .

• Pulsed Electric Field (PEF) uses short bursts of high voltage to disrupt microbial cell membranes. It works best on liquid or semi-liquid foods, but in fish processing it's being explored to improve mass transfer during drying or extraction (Zhao et al., 2019) [31] . • Cold plasma generates reactive ions, electrons, and free radicals that inactivate microbes on food surfaces. It's promising for decontaminating fish surfaces without affecting the product internally (Ekonomou & Boziaris, 2021) [9] . • Ozone treatment is a strong oxidizer effective against bacteria, viruses, and fungi, and it removes odors without leaving harmful residues, useful for seafood decontamination (Arumugam et al., 2026) [1] . [27,18] .

Advantages and limitations

Overall, NTPTs retain nutritional and sensory quality better than thermal methods, use less energy, cut processing time, and improve safety and shelf life. Their main drawback is practical rather than technical high equipment cost, limited industrial-scale uptake, and a lack of standardized protocols mean most of these methods are still more common in research settings than in commercial plants. Among these, ultrasound stands out for being relatively low-cost, versatile, and easy to combine with other processing steps which is why the rest of this review focuses on it in detail.

Principle and mechanism of ultrasound in fish processing

Ultrasound refers to sound waves above 20 kHz beyond the range of human hearing that travel through a medium as alternating compression and rarefaction cycles, transferring energy and triggering physical, chemical, and biological changes in food (Saklani et al., 2021; Singh et al., 2023) [23] . Based on frequency and power, it's split into low-intensity ultrasound, used mainly for analysis and quality checks, and high-intensity ultrasound, which is what drives actual processing effects (Singh et al., 2023). As a pre-treatment, its main value lies in opening up microscopic channels in tissue, which speeds up moisture diffusion and cuts down processing time and energy use during drying and other operations.

Acoustic cavitation: The core mechanism

The effects of ultrasound in food processing come down to one central phenomenon acoustic cavitation. During the rarefaction phase of the sound wave, negative pressure causes tiny gas bubbles to form in the liquid; during compression, these bubbles collapse violently. This collapse produces intense, localized conditions temperatures reaching roughly 5000 K and pressures up to about 1000 atm, along with shock waves, microjets, and shear forces (Saklani et al., 2021; Knorr et al., 2004) [23,12] . It's these micro-scale extremes that drive the structural and chemical changes seen in treated food. • Physical effects: Cavitation creates microstreaming and turbulence that improve heat and mass transfer, breaks down muscle tissue structure to help solutes diffuse, and increases the tissue's permeability to salt, water, and other additives. Together, this speeds up marination, curing, and drying (Prempeh et al., 2025) [18] . • Chemical effects: The extreme conditions during bubble collapse can split water molecules into free radicals such as •OH and •H. These radicals help inactivate microbes, but if not controlled, the same reactions can also drive unwanted lipid oxidation (Saklani et al., 2021) [23] . • Biological effects: Shear forces disrupt microbial cells and damage cell membranes, while the associated chemical effects inactivate spoilage-related enzymes together improving safety and extending shelf life (Sireesha et al., 2022) [27] . • Effect on fish muscle: In fish specifically, ultrasound disrupts muscle fibers and opens microchannels in the tissue, increasing water diffusivity. This translates into practical gains in texture, tenderness, and rehydration capacity (Bai et al., 2023) [2] .

Factors affecting ultrasound efficiency

How well ultrasound performs depends on frequency and intensity, treatment time, temperature, the properties of the medium (viscosity, density), and the structure of the fish tissue itself. Getting the best results without compromising quality means optimizing these variables for each specific application rather than using one fixed protocol.

Types of ultrasonic apparatus

Ultrasonic systems used in food and related processing applications can be broadly classified into bath-type and probe-type systems. Bath-type units generally operate at relatively low intensities (approximately 10-40 W/L), with ultrasonic energy distributed through the treatment medium, whereas probe-type systems can provide much higher intensities (≥20,000 W/L) directly at the sample, resulting in stronger and more localized ultrasonic effects. Probe diameter also influences the intensity and nature of ultrasonic treatment; larger-diameter probes generally produce greater thermal effects, whereas smaller probes can provide more localized treatment. Consequently, probe systems are generally more suitable for rapid and intensive applications such as emulsification and particle-size reduction, whereas ultrasonic baths are more appropriate for relatively gentle applications such as equipment cleaning and degassing. Beyond food processing, ultrasonication has also been investigated as an intensification technique in nanofluid preparation, where appropriate sonication can improve nanoparticle dispersion and stability (Sandhya et al., 2021) [24] .

Applications of ultrasound in fish processing

Ultrasound's versatility in fish processing comes down to its core mechanism i.e. cavitation drives better mass transfer, structural change, and microbial control, all of which translate into real processing gains (Sireesha et al., 2022; Prempeh et al., 2025) [27,18] .

Ultrasound-assisted marination and curing

Bai et al. (2023) [2] tested ultrasound-assisted low-salt curing on sea bass fillets (5×3×1 cm³, 20 g), treating them in 5% brine at 100, 300, or 500 W (20.5 kHz) for 30, 60, 90 minutes. Ultrasound consistently improved salt diffusion over static marination, most strikingly, just 30 minutes at 500 W achieved 1.3 times more NaCl uptake than 90 minutes of static marination, showing how much cavitation speeds up salt penetration. The same study found benefits for flavor too. Moderate treatment (300 W, 60 min) raised total free amino acid content from 5.62 to 6.24 mg/g and boosted desirable flavor compounds like aldehydes and esters, improving overall taste and sensory scores.

Ultrasound-assisted drying

Ultrasound pre-treatment before drying works by disrupting tissue structure and opening up channels for moisture to escape, which speeds up drying and improves product quality. Castañeda-López et al., (2021) [4] pre-treated white shrimp in 10% salt solution at 4 °C for 15 and 30 minutes (130 W, 40 kHz ultrasonic bath) before hot-air drying at 35±2 °C. This cut dehydration time by 15.6% and 12.1% for the two treatments, respectively, with the Page model best describing the drying kinetics. Effective moisture diffusivity rose from 4.68×10⁻¹⁰ m²/s in untreated samples to 6.24×10⁻¹⁰ m²/s in ultrasound-treated ones i.e. 34% increase, which the authors linked to cavitation-induced surface damage and the formation of irregular cavities that let moisture escape more easily. Ultrasound also lowered water activity, raised ash content, and improved rehydration. [4] Litopenaeus vannamei shrimp 130 W, 40 kHz, treated for 15-30 minutes

Drying time down 12-16%; better rehydration, lower water activity Fikry et al., (2023) [10] Asian seabass fish skin 32 kHz, 150 W, treated for 30 minutes

Drying time down up to 28%; more porous structure, better energy efficiency Fikry et al., (2023) [10] [25] found that just 23.6% amplitude, 13.9 minutes, and 26. [11] . For astaxanthin extraction, the choice of solvent is also important. In a study of testing six solvents on deep-water pink shrimp shell waste, methanol gave the highest astaxanthin concentration (310 µg/g) after just 2 hours, while polar solvents like petroleum ether gave the lowest value, reinforcing the general finding that higher-polarity solvents extract astaxanthin more effectively (Dikel & Yanar, 2025) [7] . Beyond conventional solvents, researchers have also explored greener environmentally friendly alternatives. Panagiotakopoulos et al., (2023) [17] replaced organic solvents entirely and carried out Ultrasound-assisted extraction (UAE) in vegetable oils such as olive, sunflower, and flaxseed and found olive oil at a 1:60 (by-product and vegetable oil ratio), 60% amplitude, and 210 minutes gave a strong astaxanthin yield (235 µg/g) with good antioxidant activity, plus successful encapsulation using gum Arabic and soy lecithin. This suggests UAE's benefits are not only tied to any one solvent but the cavitation mechanism works regardless of whether the extracting medium is a conventional organic solvent, a deep eutectic solvent, or a food-grade oil. UAE's usefulness extends beyond astaxanthin extraction. Duppeti et al., (2023) [8]

Microbial inactivation and preservation

Seafood spoils quickly because of its high moisture, active enzymes, and rapid microbial growth make conventional thermal methods like smoking, salting, and pasteurization effective at killing microbes but damaging to nutritional and sensory quality. Ultrasound offers a non-thermal alternative: cavitation generates localized heat, pressure, shear forces, and reactive oxygen species that rupture microbial cell membranes and cause leakage of intracellular content, leading to cell death all without the heat-driven quality losses of conventional preservation (Sireesha et al., 2022) [27] . Individually, ultrasound produces meaningful antimicrobial effects, but the more consistent finding across recent studies is that it performs best paired with a second intervention. Against Vibrio parahaemolyticus in salmon, blue light irradiation alone already caused near-complete bacterial death, but adding 15 minutes of ultrasound pushed the bactericidal rate to 98.81% without harming salmon color or freshness (Zhu et al., 2023) [33] . A similar synergetic effect was observed with slightly acidic electrolysed water when combined it with ultrasound, reducing total viable counts of Aeromonas, and lactic acid bacteria by 0.73, 0.74 and 0.79 log CFU/g in mirror carp fillets compared to the control, while also slowing protein degradation and lipid oxidation, extending shelf life by four days under refrigeration (Zhong et al., 2025) [32] . Ultrasound also performs well as a standalone treatment when the objective is simply slowing microbial growth during storage rather than achieving rapid kill rates. In blue shrimp held on ice for 20 days, high-intensity ultrasound (70% amplitude, 60 minutes) kept total bacterial counts at 5.01 log CFU/g by the end of storage, well below the 6.09 log CFU/g reached by the untreated control sample without significantly affecting pH, texture, water-holding capacity, or TVB-N (Torres-Arreola et al., 2025) [28] . This distinction matters, where blue light and electrolyzed water combinations with ultrasound aim for maximum bacterial kill, ultrasound alone in cold storage settings works more as a growth suppressant that buys extra shelf-life days while leaving quality attributes largely untouched. Ekonomou and Boziaris (2021) and Arumugam et al., (2026) [9,1] both identify ultrasound, whether alone or combined with electrolyzed water, plasma-activated water, ozone, or pulsed electric fields as an energy-efficient, environmentally sustainable route to microbial safety that avoids the sensory trade-offs of heat treatment. Taken together, these studies suggest ultrasound's real strength in preservation lies not in replacing other non-thermal methods but in amplifying them, making combined treatments the more promising direction for extending seafood shelf life without compromising quality. [25] Green tiger shrimp shell Ultrasound at 23.6% amplitude, 26.3 °C, for 13.9 minutes Astaxanthin yield 51.5%; free radical scavenging capacity 73.9%

Hai et al., (2024) [11] Black tiger shrimp shell Ultrasound-assisted deep eutectic solvent extraction, 330 W, 35% ethanol, 33 minutes Astaxanthin yield 47.42 µg/g; outperformed Soxhlet/maceration Panagiotakopoulos et al., (2023) [17] Shrimp by-products Olive oil, 60% amplitude, 210 min Astaxanthin 235±4.07 µg/g; encapsulation efficiency 66.6% Duppeti et al., (2023) [8] White shrimp head Ultrasound at 63.2% amplitude, 20.5 minutes, 20.8 mL/g solvent-to-solid ratio Extraction yield 40.87%; EUC up from 8.32 to 55.44 g MSG/100g

Dikel & Yanar (2025) [7] Deep water Pink shrimp shell waste Six solvents tested, 2 and 4 hours; methanol gave best results

Highest astaxanthin: 310±2.00 µg/g after 2h (2025) [32] Mirror carp fillets Ultrasound combined with slightly acidic electrolyzed water, 200 W, 30 kHz Reduced microbial counts; shelf life extended 4 days

Freezing and thawing enhancement

Freezing preserves seafood well by slowing microbial and enzymatic activity, but the process itself can damage quality. Slow freezing produces large, irregular ice crystals that rupture muscle tissue, reducing water-holding capacity and causing drip loss and texture breakdown after thawing. Ultrasound-assisted freezing and thawing addresses this directly, using cavitation to speed up heat transfer and control how ice crystals form thus promoting both primary and secondary ice nucleation while physically breaking large crystals into smaller and more uniform ones (Yu et al., 2022) [30] . This effect has been demonstrated consistently across different seafood species and ultrasound configurations. In sea bass, ultrasonic-assisted immersion freezing (UIF) at and -40 °C produced smaller, rounder, more evenly distributed ice crystals than conventional quick freezing, along with lower thawing and cooking losses and more stable protein structure over 12 weeks of storage (Chen et al., 2022). Similar results were reported in bay scallop adductor muscle, where UIF at 150 W treatment was a more effective treatment than immersion and air freezing over 90 days of frozen storage and effectively preserved protein stability, limited lipid oxidation, and produced the smallest, most regular ice crystals (Liu et al., 2022). For shrimp, response surface optimisation identified 0 °C initial temperature, 180 W power, and an ultrasonic time (5 s on/2 s off cycle) as optimal freezing parameters, shortening the time spent in the critical ice-crystal formation zone and reducing tissue damage (Ying et al., 2021) [29] . Across all three studies, the underlying mechanism is the same, which shows cavitation-driven ice nucleation controls crystal size, and smaller, more regular crystals translate directly into better protein and textural outcomes after freezing. The same principle extends to thawing, where several studies have explored combining ultrasound with complementary technologies to push quality gains further. Dual-frequency ultrasound (28/40 kHz, 200 W) thawed large yellow croaker faster than single-frequency or conventional water and refrigerated thawing, while also giving better color, texture, water-holding capacity, and lower pH and TVB-N (Cheng et al., 2022) [5] . Pairing ultrasound with a low-concentration salt solution similarly improved outcomes for mirror carp. Ultrasound-assisted saline thawing has shown improved result than both air and ultrasound-only thawing across thawing, centrifugal, and cooking losses, alongside better-preserved texture and microstructure (Li et al., 2022). Combining ultrasound with slightly basic electrolyzed water took this further for shrimp, cutting thawing time by 48.9% compared to conventional methods while significantly reducing lipid oxidation and protein carbonyl formation. The electrolysed water's antioxidant activity worked alongside cavitation to limit oxidative damage (Li et al., 2024) [16] .

A comparable combined approach of ultrasound and microwave thawing gave oysters the shortest thawing time and the quality profile closest to fresh among five methods tested, including better-preserved aroma and lower oxidative damage (Li et al., 2025). Taken together, these studies point to two consistent findings. First, ultrasound alone reliably improves both freezing and thawing outcomes by controlling ice crystal size and speeding heat transfer. Second, and more strikingly, ultrasound's benefits compound when combined with a second intervention salt, electrolyzed water, or microwave energy suggesting that hybrid, multi-mechanism approaches may be the more promising direction for seafood freezethaw processing going forward. [29] Chinese white shrimp Response-surface-optimized conditions: 0 °C initial temperature, 180 W power, ultrasound pulsed 5 seconds on/2 seconds off Reduced ice crystal formation time, preserved tissue integrity Cheng et al., (2022) [5] Large yellow croaker Single-frequency ultrasound-assisted thawing at Cavitation helps this by unfolding proteins, increasing their surface hydrophobicity, and improving their adsorption at oil-water interfaces, which together reduce droplet size and improve emulsion stability. This effect has been demonstrated most clearly with fish myofibrillar protein (FMP) as the emulsifier. Rajasekaran et al., (2023) [20] found that ultrasonicating Asian seabass FMP at 40% amplitude for 15 minutes (20 kHz and 750 W) significantly improved protein solubility, surface hydrophobicity, along with both emulsifying activity and stability. Similarly, when ultrasonication used to stabilize shrimp oil emulsions, produced smaller, more uniform droplets that showed no phase separation even after 30 days of storage. In the same study, ultrasonication was compared against micro fluidization for preparing shrimp oil nano emulsions using the same FMP stabiliser (Rajasekaran et al., 2024) [21] . Ultrasonication at 50% amplitude for 10 minutes consistently performed better than micro fluidization at high pressure producing smaller droplets (426 to 494 nm vs. 536 to 638 nm), lower polydispersity, and higher zeta potential.

That suggest that for protein-stabilized marine oil emulsions, moderate-intensity ultrasound is not just a cheaper alternative to micro fluidization but a genuinely more effective one.

A similar line of work has focused on turning crustacean byproduct proteins into functional emulsifiers. Briones-Labarca et al., (2025) [3] extracted protein from yellow prawn by-products and used high-intensity ultrasound, optimized via response surface methodology, to stabilize oil-in-water emulsions. The resulting emulsions had very fine, uniform droplets (0.35 μm), gel-like rheological behaviour, and reasonable thermal stability at 80 °C. The result demonstrated that ultrasound-assisted emulsification isn't limited to muscle-derived proteins, but also extends to underutilized shell and viscera proteins as well.

Together, these studies point to a broader principle: ultrasound consistently improves emulsion quality regardless of whether the protein source is fish muscle or crustacean by-product, or whether it's benchmarked against micro fluidization or evaluated on its own. This shows ultrasound-assisted emulsification as a practical route for incorporating marine bio actives like shrimp oil, astaxanthin, polyunsaturated fatty acids into functional food systems, while simultaneously offering a way to valorize seafood processing waste that would otherwise be discarded. [20] Asian seabass fish myofibrillar protein + shrimp oil [21] Shrimp oil nano emulsion with fish myofibrillar protein 20 kHz, 750 W; 40% and 50% amplitude; best result at 50% amplitude for 10 minutes Smaller, more uniform oil droplets and better electrical stability than emulsions made by micro fluidization Briones-Labarca et al., (2025) [3] Yellow prawn by-product protein (Cervimunida johni) High-intensity ultrasound, 300 W, conditions optimized statistically Very fine, uniform droplet size (0.35 μm); gel-like texture; good stability when heated to 80 °C 3.5 Advantages and limitations of ultrasound technology in fish processing 3.5.1 Advantages Ultrasound's biggest advantage is that it's non-thermal, so heat-sensitive nutrients like proteins, vitamins, and polyunsaturated fatty acids stay largely remains intact when compare to conventional thermal processing methods (Sireesha et al., 2022) [27] . Because cavitation accelerates mass transfer, operations like marination, drying, and extraction which helps to reduce both processing time and energy use compared to thermal methods (Prempeh et al., 2025) [18] . This also shows up in final quality of the product i.e. better texture, tenderness, water-holding capacity, color retention, and rehydration, all traceable to the way ultrasound modifies muscle microstructure (Bai et al., 2023) [2] . Ultrasonication also helps to food-safety by improving microbial inactivation and processing efficiency on its own, ultrasound can reduce a product's reliance on chemical preservatives, which fits well with growing consumer demand for clean-label products (Ekonomou & Boziaris, 2021) [9] . Perhaps its most practical strength is versatility: the same core technology applies across extraction, freezing, drying, emulsification, and quality evaluation, and it combines readily with other preservation methods as part of a hurdle-technology approach (Prempeh et al., 2025) [18] .

Limitations

Despite these strengths, several barriers keep ultrasound from wider industrial use. The most immediate is cost ultrasonic equipment requires significant upfront investment that's often out of reach for smaller processors. Physically, ultrasound waves don't penetrate solid or dense materials well, which can mean uneven treatment in thick fillets or bulk processing. Pushed too far, ultrasound can also work against itself: excessive intensity or prolonged exposure risks lipid oxidation, protein denaturation, and off-flavors, meaning parameters have to be carefully optimized rather than simply maximized for effect (Sireesha et al., 2022) [27] . Most published work so far is lab-or pilot-scale, and scaling up while keeping treatment uniform across a full production batch remains an open problem (Prempeh et al., 2025) [18] . Compounding this, there's no standardized protocol for frequency, intensity, or treatment time across different fish species, which makes it hard for industry to adopt a onesize-fits-all approach. And ultrasound rarely works alone for safety purposes it typically needs to be paired with heat, pressure, or chemical treatment to achieve full microbial inactivation (Ekonomou & Boziaris, 2021) [9] .Taken together, ultrasound is a genuinely promising non-thermal technology for fish processing, but its future in industry depends on solving practical problems cost, scalability, and standardization rather than proving the underlying science works, which the literature already supports well.

Conclusion

Ultrasound has emerged as one of the more promising nonthermal technologies for fish and seafood processing, largely because of what acoustic cavitation makes possible: faster mass transfer, modified muscle microstructure, and effective microbial inactivation, all without the heat damage that comes with conventional processing. Across the studies reviewed here, this translates into real gains marination and curing that penetrate faster, drying that uses less energy, cleaner extraction of bioactive compounds like astaxanthin, better-controlled freezing and thawing, and more stable emulsions generally while preserving nutritional and sensory quality better than thermal alternatives. Ultrasoundassisted extraction in particular stands out for its relevance to sustainability, offering a genuinely green route to recovering value from seafood processing waste that would otherwise be discarded. That said, ultrasound is not yet a finished, industry-ready technology. Equipment costs remain high, penetration into thick or dense products is limited, treatment protocols vary widely between studies, and scaling from lab to plant floor is still largely unresolved. Closing these gaps through species and product-specific optimization, more energy-efficient industrial equipment, and combining ultrasound with complementary non-thermal methods like high hydrostatic pressure, cold plasma, or electrolyzed water is where the next phase of research needs to focus. Techno-economic evaluation and standardized protocols will matter just as much as further lab-scale studies in determining whether ultrasound moves from a well-documented research tool to a standard part of commercial seafood processing.

Acknowledgement

The authors are grateful to the authorities of the College of Fisheries and the Department of Fish Processing Technology for providing facilities to conduct this work.

Competing Interests

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Microbial Inactivation MethodsUltrasound and Cavitation PhenomenaMeat and Animal Product Qualityseafood processingmicrobial inactivationemulsificationacoustic cavitationultrasound-assisted freezingfish processingseafood by-productsvalue-added seafood productscuringmarination
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