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Research article · 2018 · Full text

International Journal of Statistics and Applied Mathematics

Extreme value control charts based on Rayleigh distribution

B Sri RamV. V. SrinivasRrl Kantam

Volume 3(2) · Pages 27–30 · DOI: 10.22271/maths.2018.v3.i2a.208 ↗

Research areasAdvanced Statistical Process MonitoringAdvanced Statistical Methods and ModelsStatistical and Computational Modeling

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Abstract

Author-written

Variable control charts are based on subgroup statistics and variation in the values of the subgroups. In this paper extreme order statistic of the subgroup are considered to develop the control limits to decide upon the in control status of the process. Here, the quality characteristic is assumed to follow Rayleigh (Weibull with shape parameter 2) and gamma with shape parameter 2 distributions are considered. Relevant comparisons are presented with examples.

Summary

Source-checked

Plain-language reading of the full paper, prepared with AI and checked against the text. Each point links to the authors' own words.

  1. Why it matters

    • Variable control charts are widely used tools for monitoring variability in quality control data through graphical procedures based on subgroup statistics. View evidence ↗

      Why it matters

      Variable control charts are widely used tools for monitoring variability in quality control data through graphical procedures based on subgroup statistics.

      In the paper's own words

      “In order to monitor the variability in the quality control data by developing graphical procedures for subgroup statistics such as mean, range, standard deviation etc., the variable control charts are popularly used.”

      Page 1

      Found in: Introduction

      Read it in the full textOpen PDF at page 1 ↗
    • While many control charts assume normal distributions, there is existing research focused on process variates that are non-normally distributed. View evidence ↗

      Why it matters

      While many control charts assume normal distributions, there is existing research focused on process variates that are non-normally distributed.

      In the paper's own words

      “However some research works appeared in literature that deals with control charts for non-normally distributed process variates”

      Page 1

      Found in: Introduction

      Read it in the full textOpen PDF at page 1 ↗
  2. The question

    • The study aims to develop and compare alternative control limits for variable control charts based on Rayleigh and gamma (shape parameter 2) distributions. View evidence ↗

      The question

      The study aims to develop and compare alternative control limits for variable control charts based on Rayleigh and gamma (shape parameter 2) distributions.

      In the paper's own words

      “Motivated from these aspects we extend the same principle to two probability models of Rayleigh distribution (Weibull with shape parameter 2) and gamma with shape parameter 2 developed alternative pairs of control limits for variable control charts and compare their appropriateness with that of existing pairs of limits in literature.”

      Page 1

      Found in: Introduction

      Read it in the full textOpen PDF at page 1 ↗
  3. What they did

    • The authors use extreme order statistics of subgroups to develop the control limits used to determine if a process is in control. View evidence ↗

      What they did

      The authors use extreme order statistics of subgroups to develop the control limits used to determine if a process is in control.

      In the paper's own words

      “In this paper extreme order statistic of the subgroup are considered to develop the control limits to decide upon the in control status of the process.”

      Page 1

      Found in: Introduction

      Read it in the full textOpen PDF at page 1 ↗
    • The method involves calculating the cumulative distribution functions for both the smallest and largest order statistics within a sample. View evidence ↗

      What they did

      The method involves calculating the cumulative distribution functions for both the smallest and largest order statistics within a sample.

      In the paper's own words

      “The cumulative distribution function of smallest order statistic X(1) is given by F1(x) = 1-(1-F(x))n”

      Page 2

      “The cumulative distribution function of the largest order statistic X(n) given by Fn(x) = (F(x))n”

      Page 2

      Found in: Introduction

      Read it in the full textOpen PDF at page 2 ↗
    • Percentiles for the Rayleigh distribution are calculated via specific equations, while gamma (2) distribution percentiles are derived using existing CDF tables. View evidence ↗

      What they did

      Percentiles for the Rayleigh distribution are calculated via specific equations, while gamma (2) distribution percentiles are derived using existing CDF tables.

      In the paper's own words

      “By using equations (2.13), (2.14) we can calculate percentiles of Rayleigh distribution and for percentiles of gamma (2) distribution we use cumulative distribution function tables for gamma (2) distribution from SriRam (2004) [5] and solve the equations (2.15), (2.16)”

      Page 2

      Found in: Introduction

      Read it in the full textOpen PDF at page 2 ↗
  4. What they found

    • For the Rayleigh distribution, the lower limit (L*) decreases from 0.03675 to 0.01644 and the upper limit (U*) increases from 3.82112 to 4.22129 as the sample size (n) increases from 2 to 10. View evidence ↗

      What they found

      For the Rayleigh distribution, the lower limit (L*) decreases from 0.03675 to 0.01644 and the upper limit (U*) increases from 3.82112 to 4.22129 as the sample size (n) increases from 2 to 10.

      In the paper's own words

      “n | L* | U* 2 | 0.03675 | 3.82112 3 | 0.03001 | 3.92576 4 | 0.02599 | 3.99836 5 | 0.02325 | 4.05378 6 | 0.02122 | 4.09850 7 | 0.01965 | 4.13594 8 | 0.01838 | 4.16809 9 | 0.01733 | 4.19625 10 | 0.01644 | 4.22129”

      Page 2

      Found in: Table 2

      Read it in the full textOpen PDF at page 2 ↗
    • For the gamma (2) distribution, both constants M*1 and M*2 decrease as sample size (n) increases from 2 to 10, with M*1 moving from 1.27875 to 0.08132 and M*2 from 2.41750 to 0.56950. View evidence ↗

      What they found

      For the gamma (2) distribution, both constants M*1 and M*2 decrease as sample size (n) increases from 2 to 10, with M*1 moving from 1.27875 to 0.08132 and M*2 from 2.41750 to 0.56950.

      In the paper's own words

      “n | M*1 | M*2 2 | 1.27875 | 2.41750 3 | 0.62727 | 1.68667 4 | 0.38135 | 1.30250 5 | 0.26034 | 1.06800 6 | 0.19109 | 0.90417 7 | 0.14739 | 0.7900 8 | 0.11786 | 0.69875 9 | 0.09685 | 0.62889 10 | 0.08132 | 0.56950”

      Page 2

      Found in: Introduction

      Read it in the full textOpen PDF at page 2 ↗
  5. What it means

    • The authors suggest that their developed control chart limits are preferable, although they acknowledge this is a hint rather than a definitive proof. View evidence ↗

      What it means

      The authors suggest that their developed control chart limits are preferable, although they acknowledge this is a hint rather than a definitive proof.

      In the paper's own words

      “However, it gives a hint that our control chart limits are preferable.”

      Page 4

      Found in: Conclusions

      Read it in the full textOpen PDF at page 4 ↗
    • The authors state that because the computations were based on specific examples, the conclusions regarding the preferability of one method over another cannot be generalized. View evidence ↗

      What it means

      The authors state that because the computations were based on specific examples, the conclusions regarding the preferability of one method over another cannot be generalized.

      In the paper's own words

      “Since the whole computation is carried out with examples. The conclusions from the above calculations about preferability of one over the other cannot generalize.”

      Page 4

      Found in: Conclusions

      Read it in the full textOpen PDF at page 4 ↗

Visual summary

3 visuals

Illustrations explain the paper; charts are replotted from the paper's own table values.

AI-generated illustration
AI-generated conceptual illustration (A series of identical metallic spheres on a horizontal axis). It explains the idea and does not show study data.↗ Enlarge
Extreme Order Statistics Concept
AI-generated conceptual illustration (A series of identical metallic spheres on a horizontal axis). It explains the idea and does not show study data.

AI-generated conceptual illustration (A series of identical metallic spheres on a horizontal axis). It explains the idea and does not show study data.

Open full-size image ↗

Extreme Order Statistics Concept

AI-generated conceptual illustration (A series of identical metallic spheres on a horizontal axis). It explains the idea and does not show study data.

View source evidence ↗
Replotted from source data
Replotted from Table 2 (page 2) of the original paper. Every bar is the paper's own table value.↗ Enlarge
2: M* 1 vs M* 2
Replotted from Table 2 (page 2) of the original paper. Every bar is the paper's own table value.

Replotted from Table 2 (page 2) of the original paper. Every bar is the paper's own table value.

Open full-size image ↗

2: M* 1 vs M* 2

Replotted from Table 2 (page 2) of the original paper. Every bar is the paper's own table value.

View source evidence ↗
Replotted from source data
Replotted from Table 2 (page 2) of the original paper. Every bar is the paper's own table value.↗ Enlarge
3: M* 1 vs M* 2
Replotted from Table 2 (page 2) of the original paper. Every bar is the paper's own table value.

Replotted from Table 2 (page 2) of the original paper. Every bar is the paper's own table value.

Open full-size image ↗

3: M* 1 vs M* 2

Replotted from Table 2 (page 2) of the original paper. Every bar is the paper's own table value.

View source evidence ↗

Figures & tables

From the original paper
1Table 2Page 22Table 2Page 23Table 2Page 21Figure 1Page 32Figure 1Page 33Figure 1Page 31Figure 2Page 42Figure 2Page 43Figure 2Page 4
FULL TEXT Original article · reflowed for reading

Introduction

In order to monitor the variability in the quality control data by developing graphical procedures for subgroup statistics such as mean, range, standard deviation etc., the variable control charts are popularly used. Depending on the subgroup size and the sampling distribution of the subgroup statistics separate control chart constants and hence control limits would be constructed in practice. However some research works appeared in literature that deals with control charts for non-normally distributed process variates (Edgemen (1989), Kantam and SriRam (2001) [2] developed control charts for process variates which are non- normally distributed and the references therein). Control charts for individual observations in the case of normal process variates are developed and the principle was made use of to propose a procedure for comparison of multiple means known as Analysis of Means (OTT (1967).

On similar lines the well known gamma and exponential distributions are assumed as models of process variate and the corresponding ANOM procedure along with control charts for individual observations are developed by SriRam (2004) [5]. Motivated from these aspects we extend the same principle to two probability models of Rayleigh distribution (Weibull with shape parameter 2) and gamma with shape parameter 2 developed alternative pairs of control limits for variable control charts and compare their appropriateness with that of existing pairs of limits in literature. The percentiles of extreme order statistics in samples from the models and their use in developing limits for variable control charts are presented in the section 2. In section 3, we compare our control limits with those existing in literature with examples.

Extreme Order Statistics Based Control Limits If X is a process variate having a Rayleigh distribution (Weibull distribution with shape parameter 2) has the probability density function and distribution function given as −𝑥2 𝑥 𝑓(𝑥) = 2𝜎2 ⁄ ; 𝑥≥0 (2.1) 𝜎2 𝑒 −𝑥2 𝐹(𝑥) = 1 −𝑒 2𝜎2 ⁄ ; 𝑓𝑜𝑟 𝑥 Є [0, ∞) (2.2) In the standard form 2Department of Science and Humanities, Vijaya Institute of Pharmaceutical Sciences for Women, Vijayawada, Andhra Pradesh, India R.R.L. Kantam 3Departments of Statistics, Acharya Nagarjuna University, Guntur, Andhra Pradesh, India Correspondence B Sri Ram Department of Science and Humanities, Acharya Nagarjuna University College of Engineering and Technology, Acharya Nagarjuna University, Guntur, Andhra Pradesh, India In case of Rayleigh Distribution σ is estimated by MLE i.e  2 n f (z) = z. 2 z e 2 ; z≥0 (2.3) x i  i 1  2 2 z e n F(z) = 1- say s under repeated sub-grouping ˆ = s For Rayleigh distribution the control limits are   R D R D for z€[0, ∞) (2.4) Similarly in case of gamma distribution (2) the probability density function and cumulative distribution function * 3 * 2 , x L   x e 2  f (x) = (2.5) Where * 2 D = 2 d and * 3 D = 2 d U , * 2 D and  x  x e F(x) = 1- (1+  * 3 D are given in the following table For Rayleigh distribution the control limits are  s U s L * * , , ) (2.6) In the standard form z e f (z) = z. ; z≥0 (2.7) z e F(z) = 1- *L and * U are given in the following table Control chart constants for R-Chart Rayleigh distribution Rayleigh distribution Table 2.1 * 3 D n * 2 D 2 0.825 1.128 3 0.748 1.693 4 0.709 2.059 5 0.670 2.326 6 0.648 2.534 7 0.627 2.704 8 0.614 2.847 9 0.600 2.970 10 0.588 3.076 Table 2.2 n *L (1+z) for z€[0, ∞) (2.8) Here we made an attempt to get the pair of control limits using extreme order statistics in samples from Rayleigh distribution and gamma distribution with shape parameter 2. The percentiles of extreme order statistics for standard Rayleigh distribution can be obtained from the following steps. The cumulative distribution function of smallest order statistic X(1) is given by F1(x) = 1-(1-F(x))n (2.9) The cumulative distribution function of the largest order statistic X(n) given by Fn(x) = (F(x))n (2.10) In case of Rayleigh distribution CDF of the smallest order statistics X(1) and largest order statistics X(n) are given by F1(x) = P(X(i)<L) = 0.00135 (2.11) F1(x) = P(X(i)<U) = 0.99865 (2.12) With as the conjecture, we made an attempt to get the pair of control limits using extreme order statistics in samples from Rayleigh and gamma distribution.

Table 2. 3
nM* 1M* 2
21.278752.41750
30.627271.68667
40.381351.30250
50.260341.06800
60.191090.90417
70.147390.7900
80.117860.69875
90.096850.62889
100.081320.56950

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Table 2. 2
nL*U*
20.036753.82112
30.030013.92576
40.025993.99836
50.023254.05378
60.021224.09850
70.019654.13594
80.018384.16809
90.017334.19625
100.016444.22129

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Table 2. 1
nD * 2D* 3
20.8251.128
30.7481.693
40.7092.059
50.6702.326
60.6482.534
70.6272.704
80.6142.847
90.6002.970
100.5883.076

Table text extracted from the original PDF; superscript letters are shown inline. The original table image is below.

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The extreme value control charts based on Rayleigh distribution L=       ) 99865 .0 log( 2 n (2.13) * U 2 0.03675 3.82112 3 0.03001 3.92576 4 0.02599 3.99836 5 0.02325 4.05378 6 0.02122 4.09850 7 0.01965 4.13594 8 0.01838 4.16809 9 0.01733 4.19625 10 0.01644 4.22129 Constants of R-chart gamma (2) distribution gamma (2) distribution Table 2.3 U =  ) ) 99865 .0 ( 1 log( 2 / 1 n   (2.14) The extreme value control charts based on gamma (2) distribution 1-e-L(1+L) =1-(0.00135)1/n (2.15) 1-e-U(1+U) = (0.99865)1/n (2.16) By using equations (2.13), (2.14) we can calculate percentiles of Rayleigh distribution and for percentiles of gamma (2) distribution we use cumulative distribution function tables for gamma (2) distribution from SriRam (2004) [5] and solve the equations (2.15), (2.16) and respective percentiles are tabulated in Tables (2.1) and (2.2). In this case gamma distribution (2), if σ is not known, it is estimated by R where 2 d =E[Zn-Z1] taken from Gupta 2 d (1960). n M*1 M*2 2 1.27875 2.41750 3 0.62727 1.68667 4 0.38135 1.30250 5 0.26034 1.06800 6 0.19109 0.90417 7 0.14739 0.7900 8 0.11786 0.69875 9 0.09685 0.62889 10 0.08132 0.56950 Example 1 Consider the following data Sample Sample No Sample Observations Total Sample Range 42 65 75 78 87 42 45 68 72 90 19 24 80 81 81 36 54 69 77 84 42 51 57 59 78 51 74 75 78 132 60 60 72 95 138 Fig 1.1 18 20 27 42 60 15 30 39 62 84 69 109 113 118 153 71.09 65.87 63.97 66.27 58.62 86.27 89.95 39.92 52.05 115.54 S.D (s) 1 2 3 4 5 6 7 8 9 10 11 12 64 90 93 109 112 61 78 94 109 136 347 317 285 320 287 410 425 167 230 562 468 478 45 48 62 48 36 81 78 42 69 84 48 75 95.15 99.01 Total 716 903.71 For Sub-group size 5 the control chart constants from the above table are The control limits for Rayleigh distribution   R D R D * 3 * 2 , , * 2 D = 0.670, * 3 D = 2.326   R D R D Fig 1.2 Range control Chart based on gamma (2) distribution * 3 * 2 , = [35.2889, 122.5104] The Control limits for Rayleigh distribution are  s U s L * * , n 2 x i  i 1 s  s = n , s = k , k is the Sample number *L = 0.02325, * U = 4.05378 From above Rayleigh distribution distribution table at n=5, s = 75.31 Fig 1.3 Example 2 Consider the following data Sample Sample No Sample Observations Total Sample Range  s U s L * * , = [1.2379, 215.8725] From the above considered example all the sample points are within the control limits. Control limits for gamma distribution with shape parameter 2 is given by   R M R M * 2 * 1 , for n=5, R = 52.67, 14 8 12 12 11 10 13 8 11 12 16 13 15 12 14 11 11.70 10.65 13.13 13.09 S.D (s) 1 2 3 4 5 10 10 8 8 46 42 52 52 36 6 5 5 4 2 * 1 M = 0.26034, * 2 M = 1.06800   R M R M 9.05 Total 22 57.62 For Sub-group size 4 the control chart constants from the above table are From above Rayleigh distribution table at n=4, R = 4.4   R D R D * 3 * 2 , , * 2 D = 0.709, * 2 * 1 , = [13.71211, 56.25156] From above data six points are outside the limits and the respective control chart based on examples are given below. Range control Chart based on Rayleigh distribution Range control Chart based Range values Range control Chart based S.D * 3 D = 2.059   R D R D * 3 * 2 , = [3.1196, 9.0596] The Control limits for Rayleigh distribution are  s U s L * * , n 2 x i  i 1 s  s = n , s = k , k is the Sample number *L = 0.02599, * U = 3.99836 From above Rayleigh distribution table at n=4, s = 11.524  s U s L * * , = [0.29951, 46.0771] All the sample points within the control limits.

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Control limits for gamma distribution with shape parameter 2 is given by   R M R M * 2 * 1 , for n=4, R = 4.4, * 1 M = 0.38135, * 2 M = 1.3025   R M R M

Conclusions

Since the whole computation is carried out with examples. The conclusions from the above calculations about preferability of one over the other cannot generalize. However, it gives a hint that our control chart limits are preferable.

Figures and tables from the paper

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References

5 in the original paper
  1. Edgeman. Inverse Gaussian Control Charts, Australian Journal of Statistics, 1989; 31(1):435-446.
  2. Kantam RRL, Sriram B. Variable Control Charts based on Gamma Distribution. IAPQR, 2001.
  3. OTT.E.R Analysis of mean-A graphical procedure”. Industrial Quality Control. 1967.
  4. Gupta SS. Order statistics for the gamma distribution”, Technimetrics, 1960; 2:243-262.
  5. Sriram B. Some problems of Quality and Reliability in gamma Type Models, Ph.D Thesis submitted to Acharya Nagarjuna University. 2004. * 2 * 1 , = [1.67794, 5.734] From the above considered example one sample point is outside the control limits and the respective control charts based examples are given below. Range control Chart based on Rayleigh distribution Range control Chart based Range values Range control Chart based S.D Fig 2.1 Fig 2.2 Range control Chart based on gamma (2) distribution Fig 2.3

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